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24 Aug, 2022 771 Views Author: Saeed, Hamza

How can an ESD test be useful for manufacturers

ESD testing, also known as electrostatic discharge testing, is crucial for many goods. The sudden exchange of electricity between electrically charged things is known as ESD. Contact, a dielectric breakdown, or an electrical short are all potential causes of this electrostatic transmission.

ESD Simulators
ESD simulators, sometimes known as ESD guns, are built primarily around the IEC 61000-4-2 pulse criteria, which are used in most commercial applications. These denote test levels, waveform specifications, and equipment design. A key factor in meeting standards or test criteria is the current waveform used for ESD testing. The most widely used commercial standard, IEC 61000-4-2, specifies a contact discharge rise time of 0.8 ns and current requirements of 60 ns and 30 ns. ESD simulators or ESD guns are the tools used to simulate the related voltage, current, and waveform requirements with an ESD event.

ESD test

ESD61000-2_Electrostatic Discharge Simulator

Although there are numerous manufacturers, simulators are normally categorized by the maximum discharge voltage (between 15 and 30 kV) and the resistance-capacitance combination. Given that air discharge has the highest voltage requirements, the maximum values are normally relayed for this application. Resistance capacitance networks, often known as RC networks, are frequently contact tips, although they can be changed out to satisfy various testing requirements. Normally, the networks themselves are available for separate purchase in a number of standard and unique settings.

What are the Hazards of ESD?
ESD occurs quite often. Electrostatic discharge can have a big impact. Unfortunately, this is true whether there is a very low level of ESD that cannot be heard or seen, or if there is a very high level of ESD, such as with lightning or electrical sparks. The problems that electrostatic discharge can create are numerous. Mechanical failures, coal dust explosions, fuel vapor explosions, and physical harm are only a few of them. ESD can result in contact spiking, junction damage, metal penetration, and gate oxide damage among other mechanical failures.

What is ESD Testing?
An electromagnetic compatibility test is ESD testing (EMC test). ESD testing mimics different electrostatic impacts that equipment may encounter while in use or while being transported. A product’s compliance with its ESD protection area and procedures is determined by an electrostatic discharge test.

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ESD can spread by contact or the air. Most popular ESD test is the human body approach test. The test mimics the impact of a human discharging electrical energy onto an electronic component. This energy is a buildup of static.

Electrostatic Discharge Standard Testing Procedures
Two ESD test procedures exist. The air method and the contact method are the two options. When using the air approach for ESD testing, a charged generator or discharge object, such as an ESD gun, is moved in the direction of the equipment being tested. Numerous factors may have an effect on ESD testing. These include temperature, humidity, and the velocity of the discharge object as it approaches the test instrument. Low temperature and low humidity settings are substantially more conducive to ESD incidents.

The mode of contact ESD testing assists in reducing the influence of environmental variables like humidity and temperature. In order to conduct this test, an ESD generator must be in close proximity to the test object. Throughout the entire exam, this contact is maintained. Contact ESD rarely happens spontaneously, even though this test method is often consistent across environmental conditions.

An ESD test verifies that the apparatus appropriately performs in accordance with the test specification and the manufacturer’s operating instructions. ESD testing is typically a smaller component of a broader EMC test strategy for compliance with product certification.

What is ESD Immunity?
When designing a product, ESD immunity and ESD protection should be taken into account. Electronics producers must choose ESD-reducing strategies at this phase. Additionally, they need to know whether their products are either likely to cause ESD or are susceptible to it. These precautions may include creating static-free electrostatic protection zones, managing humidity, and adopting techniques to prevent charge, such as avoiding highly charging materials. Another choice is to take action to reduce static, such as grounding personnel or mandating antistatic equipment.

Expert Electrostatic Discharge Laboratory Testing
There are many labs that provide ESD testing services. Such labs have the required facilities and the needed technology to carry out the needed tests for products that can be used to set a precedent for that product. These tests ensure the quality and the reliability of the the devices when faced with ESD, which occurs naturally.

Electrostatic Discharge Test Specifications
• IEC 61000-4-2 – Electrostatic Discharge (ESD)
• MIL-STD-331
• MIL-STD-461G
• MIL-STD-464C
• ANSI C63.16
• CE Mark
• ISO 13766
• ISO/TR 10605
• RTCA/DO-160C, D, E, F G
• SAE J1113-13

FAQs
What is the use of an Electrostatic discharge gun?
The maximum electrostatic voltage of an electrostatic discharge simulator can be up to 30 kv, which is sufficient to cover the most severe standard grade of electrostatic voltage demand (The grade 4 air discharge electrostatic voltage requirement is 15 KV). The ESD test pistol can be used for electrostatic discharge testing on most electrical and electronic equipment, and it also ensures test comparability and reproducibility.

What is an Electrostatic Discharge test?
Static electricity generated by the human body to an object or between two objects can cause electrical and electronic equipment circuits to malfunction or even cause damage. The ESD generator is intended for measuring ESD performance and assessing electrical and electronic devices. The LCD touch screen of the LISUN ESD61000-2/ESD61000-2A is bilingual (English and Chinese).

What is ESD process?
Electrostatic discharge (ESD)
is a brief passage of electricity between two electrically charged objects induced by contact, an electrical short, or dielectric breakdown. Static electricity can be generated through TRIBO charging or electrostatic induction.

Lisun Instruments Limited was found by LISUN GROUP in 2003. LISUN quality system has been strictly certified by ISO9001:2015. As a CIE Membership, LISUN products are designed based on CIE, IEC and other international or national standards. All products passed CE certificate and authenticated by the third party lab.

Our main products are GoniophotometerIntegrating SphereSpectroradiometerSurge GeneratorESD Simulator GunsEMI ReceiverEMC Test EquipmentElectrical Safety TesterEnvironmental ChamberTemperature ChamberClimate ChamberThermal ChamberSalt Spray TestDust Test ChamberWaterproof TestRoHS Test (EDXRF)Glow Wire Test and Needle Flame Test.

Please feel free to contact us if you need any support.
Tech Dep:  Service@Lisungroup.com , Cell/WhatsApp:+8615317907381
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