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Salt Spray Test | Salt Spray Test Chamber

Product No: YWX/Q-010

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  • The YWX/Q Series Salt Spray Test Chamber, also known as the Salt Spray Corrosion Tester, is an environmental simulation device independently developed by LISUN specifically for corrosion resistance testing of materials and products. Its core function is to accurately simulate marine or industrial salt spray corrosion environments, thereby accelerating the evaluation of the salt spray corrosion resistance of metal coatings, paints/coatings, electronic components, and complete products. This enables rapid identification of material protection defects or product structural design flaws, providing a scientific basis for product reliability verification, material selection, and quality improvement.

    The YWX/Q Series Salt Spray Test Chamber adopts an integrally molded cabinet made of imported corrosion-resistant PP sheets (featuring no welding seams and leak-proof performance). Equipped with a high-precision temperature control system and an automatic spraying device, it can stably implement three mainstream test modes: Neutral Salt Spray (NSS), Acetic Acid Salt Spray (AASS), and Copper-Accelerated Acetic Acid Salt Spray (CASS). Meanwhile, it is equipped with intelligent functions such as automatic monitoring of salt spray sedimentation, timing control of test duration (0~9999 hours), and sound-light alarm for water shortage/overtemperature.

    From small-sample testing in laboratories to batch product verification on production lines, the YWX/Q Series can meet the corrosion resistance testing needs of products in different industries and with different sizes through flexible volume options and precise environmental control. It is an indispensable reliability testing equipment in fields such as electronics, hardware, and coatings.

    Standard:

    Standard No. Standard Name
    ASTM B117-2022 Standard Practice for Operating Salt Spray (Fog) Apparatus
    ASTM B368-2021 Standard Test Method for Copper-Accelerated Acetic Acid-Salt Spray (Fog) Testing (CASS Test)
    EIA-364-26 Salt Spray Testing of Electrical Connectors
    ISO 3768:2011 Metallic coatings — Neutral salt spray test (NSS test)
    ISO 3769:2011 Metallic coatings — Acetic acid salt spray test (ASS test)
    ISO 3770:2011 Metallic coatings — Copper-accelerated acetic acid salt spray test (CASS test)
    ISO 7253:2016 Paints and varnishes — Determination of resistance to neutral salt spray
    ISO 9227:2017 Corrosion tests in artificial atmospheres — Salt spray tests
    IEC 60068-2-11:2013 Environmental testing — Part 2-11: Tests — Test Ka: Salt mist
    DIN 50021-2018 Salt spray tests (SS, ASS, CASS)
    GB/T 2423.17-2021 环境试验 第 2 部分:试验方法 试验 Ka:盐雾
    GB/T 10125-2021 人造气氛腐蚀试验 盐雾试验
    GB/T 1771-2021 色漆和清漆 耐中性盐雾性能的测定
    GB/T 5938-2017 轻工产品金属镀层和化学处理层的耐腐蚀性测试方法
    GB/T 12335-2008 金属覆盖层 对底材为阴极的覆盖层 腐蚀试验后的电镀层和化学转化层的厚度测量

    Note:
    There are slight differences in the requirements for salt spray test chamber testing across different standards. For specific information on which standards each model of LISUN’s salt spray test chambers complies with, it is recommended that you confirm with LISUN engineers to accurately match your testing needs.

    Specification:

    LISUN Model  YWX/Q-150 YWX/Q-250 YWX/Q-750 YWX/Q-010 YWX/Q-016 YWX/Q-020
    Working room size   600*450*400  900*600*500  1100*750*500  1200*800*500  1600*1000*600  2000*1000*600 
    External dimensions  1100*670*1050  1410*900*1050  1600*1050*1200  1700*1150*1200  2300*1250*1450  2800*1350*1450 
    Capacity 108L  270L 412L 480L 960L 1200L 
    Solution tank volume   15L  25L  30L  32L  40L  45L 
    Working power Single -phase AC 220V/50Hz (60Hz available) Three -phase AC 380V/50Hz (60Hz available)
    1.5KW  2.0KW  2.5KW  2.5KW  5.0KW  6.0KW 
    Sample space available   500*300*250  800*450*250  900*600*300  1000*600*300  1400*800*350  1800*800*350 
    Opening Method Manual control Manual control Manual control Stainless steel air spring support Cylinder support  Cylinder support
    Working temperature Room temperature ~+55 ℃
    The temperature range of saturated barrel  Room temperature ~+70 ° C (Heating and filtering compressed air to reduce nozzle crystallization) 
    Temperature performance  Temperature uniformity: ≤2 ℃      Temperature volatility: ≤ ± 0.5 ℃
    Salt spray deposition rate 1-2ml/80cmm/h (take average of 16-hour test )
    Spray method Continuous, intermittent, programmable test 
    Test type Neutral test (NSS), acid test (AASS), copper acceleration salt fog test (CASS)
    Safety protection mechanism  Low water level alarm, over-temperature alarm (mechanical over-temperature protection + electronic over-temperature protection dual over-temperature protection), low air pressure alarm
    Requirements for air compressors Prepared by the customer: air inlet pressure 0.4Mp or above, two-stage pressure regulation, spray pressure 0.07~0.17Mp (adjustable)
    Sample rack One set of V -shaped grooves and O -type round sticks (combined with an angle of 20 ° ± 5 °). Special sample racks can be ustomized, and the load-bearing capacity is configured according to actual conditions.
    Standard accessories 1 set of V -type/O -type sample racks, 2 bottles of sodium chloride (500g/bottle), 1 plastic rust -proof barrel (5L), 1 nozzle 
    Working environment requirements  The ambient temperature is 5℃~30℃. Ventilation is recommended. When the temperature exceeds 30℃, it is recommended to adjust the room temperature through appropriate methods. The ambient humidity is below 80%Rh.

    Optional suggestions: When using LISUN YWX/Q-010 salt spray test chamber, it is necessary to choose a LISUN LS-EU800W2-55L air compressor (power 800W*2, capacity 55L, speed 1380r/min, pressure 0.7Mpa, flow 120L/m in, 220~240V/50Hz) or LS-US800W2-55L air compressor (power 800W*2, capacity 55L, speed 1380r/min, pressure 0.7Mpa, flow 120L/min, 110~120V/60Hz).

    LS-EU800W2-55L Air Compressor

    Typical Applications:

    1. Electronic and Electrical Industry: Reliability Testing of Components and Complete Products
    To meet the salt spray resistance testing needs for electronic components and electrical equipment, the series of devices can precisely control salt spray concentration and temperature, preventing corrosion from affecting electrical performance:
    • Core Test Objects: Chip pins, connectors, resistors and capacitors, miniature circuit breakers, industrial sensors, router/switch enclosures, power adapters, motor terminals, etc.
    • Test Purpose: Evaluate the reliability of coatings on electronic components and the protective capability of electrical equipment enclosures; prevent issues such as short circuits, poor contact, and reduced insulation performance caused by salt spray intrusion; and ensure stable operation of equipment in humid, salt-containing environments (e.g., coastal computer rooms, outdoor distribution boxes).
    • Compliant Standards: GB/T 2423.17-2021, IEC 60068-2-11:2013, MIL-STD-202H, EIA-364-26, CNS 3627-2006.

    2. Hardware and Metal Processing Industry: Screening of Material Protection Performance
    For rust resistance testing of hardware and metal products, the series of devices can quickly compare the corrosion resistance of different materials and coatings, supporting material selection and quality control:
    • Core Test Objects: Screws, nuts, springs, hinges, metal brackets, stainless steel products, aluminum alloy profiles, bicycle parts (e.g., chains, frame joints), etc.
    • Test Purpose: Verify the effectiveness of protective processes such as galvanizing, chrome plating, nickel plating, and passivation; evaluate the durability of products in fields like furniture, construction, machinery, and bicycles, especially suitable for coastal areas, humid workshops, etc.
    • Compliant Standards: GB/T 5938-2017, ASTM B117-2022, ISO 3768:2011, ISO 3769:2011, CNS 3885-2016.

    3. Coating and Surface Treatment Industry: Evaluation of Coating Performance
    For salt spray resistance testing of surface treatment materials such as coatings, paints, and varnishes, the series of devices can accurately simulate corrosive environments and quantify the protective effect of coatings:
    • Core Test Objects: Coating samples, workpieces with paint coatings, varnish-covered parts, powder-coated products, etc.
    • Test Purpose: Detect whether coatings exhibit blistering, peeling, discoloration, rusting, or other phenomena; evaluate coating adhesion and corrosion resistance; and provide data support for the R&D and production of automotive coatings, industrial coatings, and furniture coatings.
    • Compliant Standards: GB/T 1771-2021, ISO 7253:2016, ASTM B368-2021, ISO 3770:2011, CNS 4159-2016.

    4. Home Appliance and Household Industry: Verification of Product Durability
    To address the need for home appliances and household products to withstand humid, salt-containing environments, the series of devices can simulate corrosion risks during daily use:
    • Core Test Objects: Washing machine inner tank accessories, air conditioner outdoor unit enclosures/condensers, complete rice cookers/coffee machines, refrigerator door handles, outdoor furniture (metal frames), lighting fixture enclosures, etc.
    • Test Purpose: Ensure home appliances have no rust and function normally in humid kitchen environments or outdoor balcony/courtyard scenarios; prevent appearance damage of household products during long-term use; and improve product user experience and service life.
    • Compliant Standards: GB/T 10125-2021, IEC 60068-2-11:2013, ASTM B117-2022.

    5. Outdoor Equipment and New Energy Industry: Adaptability Testing in Extreme Environments
    To meet the long-term weather resistance needs of large outdoor equipment and new energy products, the series of devices can simulate alternating corrosive environments through cyclic salt spray tests:
    • Core Test Objects: Outdoor billboard frames, communication base station equipment enclosures, solar photovoltaic module frames/terminal boxes, wind turbine components, outdoor lighting fixtures, traffic signal enclosures, etc.
    • Test Purpose: Verify the structural stability and protective performance of equipment under long-term outdoor exposure (sunlight, rain, salt spray); prevent equipment failures and safety hazards caused by corrosion.
    • Compliant Standards: GB/T 2423.17-2021, IEC 60068-2-11:2013, ISO 9227:2017.

    LISUN YWX/Q-010 Salt Spray Test | Salt Spary Chamber – After-sales Frequently Asked Questions (FAQ)
    LISUN YWX/Q-010 Salt Spray Test | Salt Spary Chamber were in the market for more than 10 years, LISUN engineers service team already summary the most of the After Sales Questions and Answers in the above link. Please read it carefuly, you can solve the most of the problems by yourself if you have some questions while using the instruments. LISUN will be continue to update this pages and more FAQ can be found in this topic link. 

    What is salt spray corrosion?

    Corrosion is the destruction or deterioration of materials or their properties caused by the environment. Most corrosion occurs in the atmospheric environment, which contains corrosive components and factors such as oxygen, humidity, temperature changes, and pollutants. Salt spray corrosion is a common and most destructive atmospheric corrosion. The salt spray mentioned here refers to the chloride atmosphere, and its main corrosive component is the chloride salt in the ocean – sodium chloride, which mainly comes from the ocean and inland saline-alkali areas. The corrosion of the surface of metal materials by salt spray is caused by the chloride ions contained in it penetrating the oxide layer and protective layer on the metal surface and electrochemically reacting with the internal metal. At the same time, chloride ions contain a certain amount of hydration energy and are easily squeezed out by the pores and cracks adsorbed on the metal surface and replace the oxygen in the oxide layer, turning insoluble oxides into soluble chlorides and turning the passive surface into an active surface, thus it causing extremely bad adverse reactions to the product.

    Products Features

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  • YWX/Q-010 Salt Spray Test Chamber - Introduction Video

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    YWX/Q-010 Salt Spray Test Chamber - Operation Video

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  • YWX/Q-750 Calibrate Certificate IEC60068-2-11 1981 Standard Free Download ASTM_B117-2011 Standard Free Download ISO 9227-2017 Standard Free Download GB/T-10125 1997 Standard Free Download GB/T 10125-2012 Standard Free Download GB/T 2423.17-2008 Standard Free Download QBT 3826-1999 Standard Free Download QBT 3827-1999 Standard Free Download