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09 Dec, 2022 557 Views Author: Raza Rabbani

Discuss all aspects related to waterproof test chamber

Tests are conducted in a waterproof test chamber to determine how well a product’s enclosure protects its contents from the elements. It is also a rain test chamber.
An IP number represents the degree of protection against water infiltration. Every single one of LISUN’s test chambers is built to the exacting requirements set out by the IEC 60529 (IP Code standard) and other similar bodies worldwide.
The water testing facility included several water pipelines and a water recirculation system to decrease water waste. The integrated turntable facilitates uniform water spray over the surface of the objects being evaluated. Installing automated water delivery and testing systems may guarantee water quality and quantity.
All versions now include an easy-to-use programmable controller and Ethernet connectivity for streamlined management. They come in various sizes and shapes to accommodate various testing environments.
The IP65 level strong water spraying, rain flushing climatic setting of the waterproof test chamber JL-XC is ideal for validating the items’ resistance to damage during storage, transit, and use.
The IP65 waterproof test equipment is primarily used to install and test the physical and other relevant performance of outdoor electronic and electrical goods such as intelligent door locks, outdoor lighting, electrical components, new energy cars, and electric vehicle parts.
Once the product has passed the IP 65 waterproof rain test, it may verify the results to ensure that the product’s performance meets the specifications; this allows for design iteration and final factory inspection.

What is IP rating
The larger the number, the more rigorous the test; but does this always correspond to increased safety? That’s what the description of the test says, but in practice, all an IP-certified equipment has to do to pass is survive one test event.
While this approach may work well in the lab, it’s unclear how it would transfer to real-world security if items were in the hands of consumers.
Can an item withstand one lone disruption but not another?
Will every product live up to the standards set by the IP ratings?
These are all excellent questions that may lead to a deeper discussion about warranty wording, but that’s a topic for another day. Device manufacturers marketing IP certifications tend to be cautious when making ‘waterproof’ claims and with good reason.

What is a waterproof test chamber?

It will put the item’s water resistance in a water spray test chamber to simulate a wet and sticky environment. Increasing numbers of products—from hardware to solar-powered rights to underground lights to vehicle lights to wellspring lights to auto components to garden lights to burrow lights—are using the waterproof test chamber JL-XC. There’s a lot about these devices that we need to learn.
It built the hardware following international quality and safety standards, and it conforms to the specifications laid forth in IEC60529-2001, so you can be certain that the results of your exploratory testing will be accurate and trustworthy. That’s why the results of the tests may rely upon no matter where they’re used.
Recreating a typical storm environment may specify a product’s ability to resist water. Finding the flaws in existing products might help you improve your presentation before you put it on display.
Electrical, electronic, and outdoor lighting, communication equipment, signal devices, and vehicle lights may all be put through their paces in a waterproof rating ip65 testing chamber to establish their level of performance and their IP waterproofing grade.
Since most European providers advertise the IP65-rated waterproof test chamber rather than the water jet test chamber, LISUN offers a wide variety of spray water chambers, splash water test chambers, spray and splash water test devices, and water spray and splash protection testing equipment options.
This test aims to determine how well the product performs in a wet environment.
Electronics, solar panels, underground lighting, in-vehicle lighting, fountain lighting, automotive components, garden lighting, tunnel lighting, and many more product categories benefit from the widespread use of the waterproof test chamber.

Waterproof test chamber

Figure: Waterproof test chamber

Compliance with international standards
This gear complies with the international standard IEC60529-2001, so you can be certain that your simulation experiment will go off without a hitch and that your test findings will be accurate and trustworthy.

Fundamental Structure of the Test Chamber
To regulate the trickle form’s water dispersion across the examples tested, this chamber features a directing upright segment made up of a high-quality, plastic-covered square metal line, a water supply siphon, a semiconducting slider, an electrical controller, a rotating test table with a flexible valve, and a versatile test framework.
These chambers are designed to assess the water resistance and waterproofing of goods during the transition phase of the transportation cycle.
Common building materials are used in equipment, guaranteeing safe and dependable operation. Great-treated steel was used to construct the sections exposed to the sea.
The IP65 water-resistant rain test chamber’s main functional components are cutting-edge and reliable in terms of technical principles. It achieves optimal control of noise and energy savings thanks to its well-thought-out structure design, consistent with GB4208 and IEC60529. GJB150, and IEC 5129.
Whether or not the electrical goods, shell, and seal can ensure it may test the proper functioning of equipment and components in the wet environment in the IP waterproof rating chamber. The scientific design of this ip65 waterproof chamber JL-XC allows for accurate simulation of a variety of situations, including the spraying of water.

How does the Water Spray Test Chamber Work?
The Water Testing Chamber is an enclosed space where it may produce controlled amounts and durations of artificial rain for scientific study. These containers, with their specially designed spouts, may be used to put selected items through a waterproof test before an exhibition.
Flow meters have transportable valves that spray water at predetermined rates. To regulate the flood authority across the surface areas of the approved products, it may install a turning test stage in the Water Spray Test Chamber.

Benefits of utilizing the Waterproof Test Chamber
1) It has a rack for optionally installed items, including water pressure regulators, measurement tools, and flow meters. A high-capacity floor channel structure also drains water from the space.
2) It has a huge storage tank with an automated water refilling system.
3) An alternative water distribution system saves up to 20% on energy expenses compared to conventional technology.
4) To put it simply, it can use with little effort. The gear UI makes its use possible for anybody without much technical training or experience.
5) It has water pressure regulators, gauges, and flow meters, as well as an optional fixed product shelf. Moreover, the chamber is equipped with a high-capacity floor drain system to remove any accumulated water.
6) The water reservoir is rather sizable and may be automatically refilled with fresh water.
7) Compared to more conventional methods, its self-contained water recirculation system reduces expenses by as much as 20% while simultaneously cutting energy use by the same amount.
8) Its fresh and contemporary design, highlighted by a touch-style color LCD screen, makes it simple to use, simulating a rainstorm to test a product’s water content.

Interesting points

Waterproof test chambers, in other words, may serve as the foundation for your testing office. It’s a huge piece of equipment that needs a big financial commitment. Depending on your industry’s needs, numerous features of available consumption testing machines may describe the machine’s quality.

Features

  1. The waterproof test chamber JL-XC works by pressurizing a water tank located at the chamber’s base using the stainless-steel water pump housed in the chamber’s right control box.
  2. The water is pumped to the side sprinkler’s nozzle, sprayed onto the sample on the turntable, and then scattered throughout the tank’s interior.
  3. Flow meters and pressure gauges are only a few regulating mechanisms in the pump output. A watertight speed-control dial is mounted on the inner box’s panel.
  4. The test machine’s casing is fabricated from high-quality stainless-steel plate, and the studio section is fabricated from stainless steel plate. The main component, transmission mechanism, and electrical section make up the rain test chamber. The primary components are the water pump, flow meter, and speed reducer motor.
  5. The rain test chamber has a turntable, sprinkler system, dewatering buffer for the product, water storage tank, and control box.
  6. The chamber is illuminated by LED weatherproof illumination, and the entrance has a wide viewing glass for monitoring the test specimen.
  7. Thanks to the equipment’s built-in water tank for recycling water, a professional-grade watertight testing facility is not necessary. To protect the pump from dry running, a float valve in the water tank automatically regulates the water inflow and keeps an eye on both the high and low water levels.

Precautions

  1. There should be routine refilling of the transmission fluid and periodic cleaning of the gear unit using 20# oil.
  2. If you hear a strange noise while the machine is running, turn it off and give it a thorough inspection before starting it up again.
  3. Once the apparatus is in place, the frame must be supported up so that the casters don’t move about due to the shock of the test.
  4. Long periods are spent in the waterproof. The pipeline must be disassembled, washed with running water, and reassembled if the water spray hole becomes obstructed.
  5. Testing the waterproofness of a machine’s shell should be done only in a hot water jet rain test chamber.

Applications
Products’ water-repellent properties and seals may be evaluated in the waterproof test chamber before, during, and after shipping.
The water-repellency of a product may be tested by recreating an actual downpour.
It’s helpful to pinpoint the products’ flaws before releasing them to the market, allowing you to enhance the product’s functionality significantly.

IP X1: You’ll be safe from falling water for 10 minutes, equivalent to a 3-5 mm rainstorm. The unit is set up in its default operational configuration.

IP X2: Resistant to rain even when slanted 15 degrees – The unit is evaluated in the same way as in IPX-1, but in four different orientations, each inclined 15 degrees from the neutral position.

IP X3: Resistant against water jets for 5 minutes at 80-100kN/m2 pressure (or 10 liters/min) and 60 degrees from the vertical.

IP X4: Is impervious to water sprayed from all directions, like an IPX-3 rating, but with splash protection instead.

IP X5: Safe against water jets, even those fired at an angle from a distance of 3 meters using a 6.3mm nozzle and 12.5 liters per minute (l/min) of water flow at 30 kPa (kilograms per square meter) of pressure for 3 minutes.

IP X6: Safe from turbulent seas, water may be shot out of a 12.5mm nozzle at 100 liters per minute and 100 kilonewtons per square meter for three minutes at three meters.

IP X7: Survive 30 minutes of submersion at 1-meter depth without a problem.

IP X8: The rain spray test chamber can withstand constant water submersion under the manufacturer’s specified parameters.

LISUN provides the best waterproof test chambers for testing.

Waterproof test chamber

Figure: Waterproof test chamber

Other applications
The highly pressurized stainless-steel pump used in rain test chambers ensures enough water pressure and flow throughout the test cycle; the pump is positioned on the IP test device’s side, and the intake and exit are joined at either end, making it simple to replace if necessary.
It is possible to remove the water tank, and the necessary joint or hose connection is set up in the water supply line. Adjustable water pressure and flow rate rain testing chambers.
This one-of-a-kind sprinkler reliably regulates both the rainfall rate and intensity.

Lisun Instruments Limited was found by LISUN GROUP in 2003. LISUN quality system has been strictly certified by ISO9001:2015. As a CIE Membership, LISUN products are designed based on CIE, IEC and other international or national standards. All products passed CE certificate and authenticated by the third party lab.

Our main products are GoniophotometerIntegrating SphereSpectroradiometerSurge GeneratorESD Simulator GunsEMI ReceiverEMC Test EquipmentElectrical Safety TesterEnvironmental ChamberTemperature ChamberClimate ChamberThermal ChamberSalt Spray TestDust Test ChamberWaterproof TestRoHS Test (EDXRF)Glow Wire Test and Needle Flame Test.

Please feel free to contact us if you need any support.
Tech Dep:  Service@Lisungroup.com , Cell/WhatsApp:+8615317907381
Sales Dep:  Sales@Lisungroup.com , Cell/WhatsApp:+8618117273997

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