BS 1363-1 Figure 5 Gauge for Plug Pins

BS 1363-1 Figure 5 Gauge for Plug Pins is meticulously designed to assess the dimensional compliance and structural accuracy of plug pins in line with the rigorous requirements of BS 1363-1 Figure 5. It integrates high-precision manufacturing techniques and premium materials to ensure consistent, reliable test outcomes, serving as an indispensable tool for quality assurance, compliance verification, and R&D in the electrical components industry.

Specifications:
• Fully complies with the dimensional and performance criteria outlined in BS 1363-1 Figure 5
• Material hardness reaches over 50HRC, ensuring exceptional wear resistance and long service life
• Low thermal expansion coefficient maintains dimensional stability even under varying environmental temperature conditions
• Surface roughness meets standard specifications, preventing abrasion to tested plug pins during inspection
• All critical dimensions are calibrated in millimetres with tight tolerances to match standard requirements
• Incorporates precise locating features to ensure accurate positioning of plug pins during testing
• Structural design aligns with the mechanical performance demands of BS 1363-1 related clauses

Test Procedures:
• Prepare the plug pin specimens, ensuring they are free from surface defects, burrs, or deformations that could interfere with test results.
• Calibrate the gauge according to the standard’s pre-test requirements to confirm its dimensional accuracy and readiness for use.
• Position the plug pin specimen into the gauge’s designated locating structure, ensuring secure and correct alignment without applying excessive force.
• Inspect the fit between the plug pin and the gauge’s precision contours, checking for gaps or misalignments that indicate non-compliance.
• Measure key dimensional parameters of the plug pin using the gauge’s integrated reference points, recording data such as pin length, diameter, and relative position.
• Repeat the positioning and inspection process for at least three specimens from the same batch to ensure test repeatability.
• Compare all recorded test data against the dimensional limits specified in BS 1363-1 Figure 5 to determine compliance.

Applications:
• Compliance testing of 13 A plug pins to verify adherence to BS 1363-1 Figure 5 standards for market access and certification.
• In-line quality control on plug manufacturing production lines to identify non-conforming products at an early stage, reducing waste.
• R&D activities for plug pin design optimization, providing accurate dimensional feedback to enhance product performance and compliance.
• Third-party testing and certification services, supporting impartial verification of plug pin quality for manufacturers and regulatory bodies.
• Post-production batch inspection in electrical component factories to ensure consistent product quality across different production runs.
• Troubleshooting and quality auditing in the plug and socket industry, helping to identify root causes of non-compliance issues.

BS 1363-1 Figure 5 Gauge for Plug Pins