High Current Arc Ignition Test System

Product No: HCAI-2

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The HCAI-2 High-Current Arc Ignition Test System is a LISUN test device designed specifically to evaluate the arc ignition resistance of insulating materials and solid combustible components in electrical and electronic equipment. It simulates the high-current arcing scenario generated by electrical equipment failures. By accurately striking an arc 200 times on the sample surface, the material is determined to ignite, thereby evaluating its resistance to high-current arc ignition. The HCAI-2 integrates a stable arc generation system, a precise arc counting module, and a reliable combustion monitoring device, efficiently replicating standard test conditions. It is widely used in the R&D, production, and quality inspection of lighting, low-voltage electrical appliances, household appliances, information technology equipment, and other industries. It also meets the performance assessment needs of the insulation materials and engineering plastics industries, making it a crucial testing tool for ensuring the safe operation of electrical and electronic products and preventing electrical fires.

Standard:

Standards NO.	Standards Name
IEC 60947.1:2020（Annex M Figure M.2）	Low-voltage switchgear and controlgear – Part 1: General rules
IEC 60730-1:2013（Annex D.1.10）	Automatic electrical controls for household and similar use – Part 1: General requirements
IEC 61800-5-1:2022（Clause 5.2.5.2 Figure 26）	Adjustable speed electrical power drive systems – Part 5-1: Safety requirements – Electrical, thermal and energy
UL 746A:2023（Clause 33）	Standard for Polymeric Materials – Short Term Property Evaluations
GB/T 14048.1-2023（附录 M 图 M.2）	低压开关设备和控制设备第 1 部分：通用要求
GB 14536.1-2008（附录 D.1.10）	家用和类似用途电自动控制器第 1 部分：通用要求

Specifications:

Specifications	Detailed Parameters
Power meter	40A Power Meter: 1. Real-time display of current, voltage, power, frequency, and power factor; 2. Function: With over-threshold alarm function
Arc ignition times	0~200 times (settable, automatic counting, accuracy ±1 time), default 200 times
Arc striking current	33A±5A (adjustable), adapted to the arc energy requirements of the standard
Arc striking power factor	COSφ 0.5±0.05 (adjustable), supporting power factor matching in different test scenarios
Arc striking speed	250mm/s±25mm/s, ensuring stable arc intensity
Arc ignition frequency	40 times/min (adjustable), arc striking interval can be adjusted according to standard requirements
Adjustable power parameters	1. Current: 0~40A (adjustable); 2. Voltage: 125~150V (adjustable); 3. Power factor: 0.3~0.9 (adjustable)
Electrode supply voltage	AC 220V, matching the electrode arc striking requirements
Electrode material	Static electrode: copper; moving electrode: stainless steel
Electrode size	1. Static electrode: diameter ф3.2mm~ф3.5mm, 30° chisel end; 2. Moving electrode: diameter ф3.0mm, 60° cone end
Electrode angle	45° to the horizontal plane, in line with the requirements of the standard appendix diagram
Sample size	130mm13mm(2~12) mm, suitable for most electrical and electronic components and material samples
Sample clamping method	Horizontal fixation, compatible with sheet and block specimens, positioning accuracy ±0.5mm
Combustion monitoring	1. Monitoring method: High-definition industrial camera + flame sensor dual monitoring; 2. Recording content: Automatically records ignition time and arcing times, and supports video playback of the test process
Smoke exhaust system	Equipped with a fan smoke exhaust system to quickly exhaust the smoke generated by the test and ensure a clean test environment
Lighting system	Built-in LED lighting ensures clear visibility of the test process
Key component brands	The electrical parts (such as contactors and circuit breakers) adopt world-renowned brands such as Schneider to ensure equipment reliability
Test environment conditions	Test environment conditions: 1. Temperature: 15°C to 35°C; 2. Relative humidity: 45% to 75%; 3. Atmospheric pressure: 86kPa to 106kPa
Combustion chamber specifications	Independent combustion chamber, volume ≥ 0.5m³, meeting safety protection requirements
Security protection	1. Arc protection: fully enclosed arc shield (to prevent arc splashing); 2. Electrical protection: overcurrent protection, overload protection, leakage protection; 3. Emergency control: emergency stop button, test chamber door interlock (opening the door will interrupt the test)
Body material	High temperature spray-coated steel structure, high temperature resistance, corrosion resistance, adaptable to long-term high temperature testing environment
Operation Display	Self-developed large LCD touch screen + clear indicator light + remote control

Operation:
1. Electrical and Electronic Products Industry
1.1 Equipment and Component Testing
• Lighting Equipment: Test the insulation housing of LED drivers and the plastic components surrounding lamp terminals to verify that they do not ignite when exposed to arcing, thereby preventing lamp fires.
• Low-voltage Electrical Equipment: Evaluate the insulation housings and terminal insulation sleeves of circuit breakers and contactors to ensure arcing does not ignite components, thereby ensuring the safety of low-voltage power distribution systems.
• Household Appliances: Inspect the motor insulation and control panel plastics of washing machines and refrigerators to prevent equipment damage caused by arcing due to internal circuit faults.
• Information Technology Equipment: Verify that the insulation materials of power modules and combustible components surrounding the motherboard of computer hosts and servers meet the safety requirements of GB/T 4943.1-2022.
1.2 Electrical Connector and Accessory Testing
• Tests the insulation housings of terminal blocks, plugs and sockets, and cable insulation (e.g., PVC, XLPE) to ensure arcing does not ignite the connectors and prevent fires in the wiring.
2 Insulation Materials and Engineering Plastics Industry
• Evaluates the arc ignition resistance of materials such as insulating paper, epoxy glass cloth, PA66, and PC. This provides a basis for selecting components for electrical and electronic products, optimizes material flame retardant formulations, and enhances overall product safety.
3. R&D and Quality Inspection
• Corporate R&D departments: During the new product design phase, this system verifies the arc resistance of insulation materials and components, helping to proactively mitigate safety hazards.
• Third-party testing organizations: SGS, CQC, UL, and other organizations use this equipment to conduct product compliance testing based on standards such as GB/T 14048.1-2023 and IEC 62368-1:2018, issuing authoritative test reports and helping products obtain market access certification.