Product No: LS-ISO16750
The LS-ISO16750 Automotive Electronics Electrical Performance Test System (4-QUADRANT VOLTAGE DROP SIMULATOR, BATTERY SIMULATOR AND DC VOLTAGE SOURCE) is an integrated electrical performance compliance testing solution designed by LISUN specifically for automotive electronic and electrical components (such as ECUs, sensors and onboard chargers). The function is to simulate various stress environments (such as voltage fluctuations, transient pulses, ground offsets and wiring harness breaks) that may occur in the electrical system during actual vehicle operation. It evaluates the electrical performance stability and reliability of automotive components according to international and OEM standards, proactively troubleshooting component failure risks in scenarios such as power supply anomalies and sudden load changes, and providing standardized testing for automotive electronics R&D verification, production line quality inspection and third-party certification.
The LS-ISO16750 Automotive Electronics Electrical Performance Test System fully complies with the ISO 16750-2:2023 international standard and is also compatible with mainstream OEM specifications such as VW 80000, GM 3172 and Nissan 28401, which meet the customized testing needs of different automakers. Covering 12 core test items, including DC power supply voltage, transient overvoltage, superimposed AC power and automotive power fail simulator, the system is a key tool for automotive electronics companies to overcome international certification barriers and ensure product quality.
Standards:
| Standards NO. | Standards Name |
| ISO 16750-2:2023 | Road vehicles-Environmental conditions and testing for electrical and electronic equipment-Part 2: Electrical loads |
| VW 80000:2021 | Volkswagen Group Standard — Electrical tests for components in motor vehicles |
| GM 3172:2020 | General Motors Standard — Electromagnetic compatibility requirements for automotive components |
| LV 124:2022 | Verband der Automobilindustrie (VDA) Standard — Electrical requirements for components in motor vehicles |
| GB/T 28046.2-2011 | 道路车辆 电气及电子设备的环境条件和试验 第 2 部分：电气负荷 |
System Configuration:
| Product Name | LISUN Model | Specifications |
| Immunity testing host | LIS-7600 | Mainly responsible for parameter setting and status control of each waveform module, and can be connected to the computer to realize host computer control |
| Four Quadrant Voltage Drop Simulator | LIS-APS1-4010K100 | Fully comply with ISO 7637-2:2021 and ISO 16750-2:2023, generate Pulse 2b, Pulse 4 and derived waveforms, output power ±40V/10A/100KHz (Other option: Voltage ±60V and ±80V; Current 20A/30A…90A/100A; Frequency: 200KHz and 300KHz. |
| Current Probe | LIS-CP2100A | Used for ripple current acquisition: max 2.5MHz and 100A |
| High Voltage Differential Probe | LIS-DP700 | Used for ripple voltage acquisition: max 100MHz and 700V |
| P5a/5b simulator | LIS-7650 | Also called Load Dump Pulse Simulator: Pulse 5a and Pulse 5b waveforms |
| Automotive Power Fail Simulator | PFS-80V100A | Micro interrupter switch, 1 power line ± 1 channel, each channel 80V/100A, interruption time minimum 1us, switching speed ≤200ns; 16 signal lines, each channel 2A, interruption time minimum 1us, switching speed ≤200ns, in line with VW 80000, GM3172, Nissan 28401, Q/WM J073013A, LV124, LV148, RENAULT 36-00-808, etc. |
| Standard Cabinet (Option) | CASE-19 | The above instruments are installed in a cabinet, which is beautiful and easy to operate. |
| Ground Offset Box (Option) | LIS-OFFSET-01 | Ground offset box: can meet the requirements of power supply offset and ground offset at the same time; built-in 1V10A power supply, 1V offset voltage can be controlled by program, which is convenient for testing; |
| Signal Timing Switch (Option) | PFS-1702 | Signal timing switch, used for signal short circuit and load short circuit testing |
Note: The above Automotive Electrics & Electronics Testing System with the additional of some LISUN instruments can fully meet ISO 7637-2 and GB/T 21437.2 standards. For specific system configurations, please refer to the ISO 7637 Multifunctional Immunity Test System For Automotive Electronics.
Test Items:
| Testing Items Compliant with Various Standards | Test Instruments | ||
| ISO 16750-2:2023 | VW 80000 | GM 3172 | LISUN Model |
| 4.2 Direct current(DC) supply voltage | E-01 Long-term overvoltage | 8.2.1 Jump start | LIS-7600, LIS-APS1-4010K100, LIS-CP2100A, LIS-DP700 |
| 4.3 Superimposed alternagting voltage | E-02 Transient overvoltage | 8.2.2 Reverse polarity | |
| 4.3.2 Transient overvoltage | E-03 Transient undervoltage | 8.2.3 Over voltage | |
| 4.4 Superimposed alternating voltage | E-04 Voltage Transient | 9.2.2 Voltage Interruption | |
| 4.5 Slow decrease and increase of supply voltage | E-05 Load Transient Test | 9.2.4 Sinewave Superimposed Voltage | |
| 4.6.1 Drops or interrupts in supply voltage | E-06 Superimposed AC Voltage | 9.2.5 Pulsed Superimposed Voltage (Optional)） | |
| 4.6.2 Reset behaviour at voltage drop | E-07 Slow Variation of Supply Voltage (Slow Drop and Slow Rise)） | 9.2.9 Open Circuit – Single Circuit Interruption. | |
| 4.6.3 Starting profile | E-08 Slow Variation of Supply Voltage (Slow Drop and Fast Rise). | 9.2.10 Open Circuit – Multi-Circuit Interruption. | |
| 4.7 Reversed voltage | E-10 Power Line Interruption | 9.2.12 Voltage Offset Test | |
| 4.6.4 Load dump | E-09 Reset behavior | 9.2.11 Ground offset | LIS-7600、LIS-7640D-C、LIS-7650 |
| 4.8 Ground reference and supply offset | E-11 Start-Up Pulse Test. | 9.2.13 Discrete Digital Input Threshold Voltage (Optional). | LIS-OFFSET-01 |
| 4.9.1 Single line interruption. | E-12 Electrical System Control Voltage Curve. | 9.2.17 Start-Up Pulse Durability Test. | PFS-80V100A |
| 4.9.2 Multiple line interruption. | E-13 Pin Interruption. | 9.2.18 Switch Mode Power Supply Line Test (Optional). | PFS-80V100A |
| 4.10.2 Short circuit in signal lines and load circuits | E-14 Connector Interruption. | 9.2.19 Battery Power Line Transient Test. | PFS-1702 |
| 4.10.3 Overloading of load circuits | E-15 Reverse Voltage Test | PFS-1702 | |
| 4.11 Withstand Voltage* | E-16 Ground potential difference | LS9923 | |
| 4.12 Insulation Resistance* | LS9923 | ||
*Note: The ISO 16750-2：2023 Clause 4.11 and 4.12 need to use LS9923 Programmable Withstanding Voltage & Insulation Tester to meet.
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