Cable and Wire Test Solutions

LISUN’s cable and wire test solutions are essential for verifying compliance with international safety and performance standards, providing comprehensive support for testing the performance and safety of rubber-insulated cables, PVC-insulated cables, medium and high-voltage cables, and communication cables. Among these standards, IEC 60245-1:2008 specifies requirements for rubber-insulated cables with rated voltages up to 450/750 V, covering durability, insulation, mechanical properties, and flexing tests; IEC 60227-1:2007 outlines general requirements for PVC-insulated cables within the same voltage range, including flame retardance, tensile strength, and heat shock tests. For medium and high-voltage cables, IEC 60502-1:2021 defines tests for insulation resistance, high-temperature pressure, and ozone resistance, while IEC 60840:2011 focuses on water penetration, lightning impulse voltage, and bending tests. Additionally, IEC 60189-1:2018 addresses low-frequency cables and wires, emphasizing tensile strength, insulation resistance, and mutual capacitance tests.

LISUN’s cable and wire test solutions cover all key test items specified in the above standards, equipped with a full range of professional testing equipment to meet diverse testing needs. This includes electrical performance tests (such as insulation resistance, dielectric strength, partial discharge, and capacitance measurement), mechanical performance tests (such as flexing, static flexibility, wear resistance, and tensile strength), environmental adaptability tests (such as temperature and humidity cycling, thermal shock, ozone resistance, and salt spray corrosion), and safety performance tests (such as flame retardance, resistance to heat, and pressure tests at high temperatures). By leveraging advanced automated test systems, we streamline testing processes, ensure precise data collection and analysis, and help manufacturers and laboratories verify that cable and wire products comply with IEC standards, guaranteeing their safety, reliability, and performance in various application scenarios.

Standard:
LISUN Cable and Wire Test Solutions fully meet the follow standard:

Part 1	IEC 60245-1:2008	Rubber insulated cables – Rated voltages up to and including 450/750 V – Part 1: General requirements
Part 2	IEC 60227-1:2007	Polyvinyl chloride insulated cables of rated voltages up to and including 450/750 V – Part 1: General requirements
Part 3	IEC 60502-1:2021	POWER CABLES WITH EXTRUDED INSULATION AND THEIR ACCESSORIES FOR RATED VOLTAGES FROM 1 kV (Um = 1,2 kV) UP TO 30 kV (Um = 36 kV)- Part 1: Cables for rated voltages of 1 kV (Um = 1,2 kV) and 3 kV (Um = 3,6 kV)
Part 4	IEC 60840-1:2011	Power cables with extruded insulation and their accessories for rated voltages above 30 kV (Um = 36 kV) up to 150 kV (Um = 170 kV) – Test methods and requirements
Part 5	IEC 60189-1:2018	Low-frequency cables and wires with PVC insulation and PVC sheath – Part 1: General test and measuring methods

Part 1 IEC 60245-1:2008 Rubber insulated cables – Rated voltages up to and including 450/750 V – Part 1: General requirements

LISUN supplies the fully test solutions for the following IEC 60245-1:2008, please see the below excel table:

IEC 60245-1:2008 Clause and Subject	LISUN Model
3.2 Durability	GDJS-015B
5.2 Insulation	WB2681A
5.2.4 Mechanical properties before and after aging (Table 1)	GNGPL-3610-2PA
5.6.3.1 Flexing test for flexible cable	WDT-B42
5.6.3.2 Static Flexibility test	WDT-3
5.6.3.3 Wear Resistance Test	WDT-1
5.6.3.4 Tensile strength of central heart of lift cables	LS-B07
5.6.3.6 Test for resistance to heat of texitile braids	LS-GWC-1

Part 2 IEC 60227-1:2007 Polyvinyl chloride insulated cables of rated voltages up to and including 450/750 V – Part 1: General requirements

LISUN supplies the fully test solutions for the followingIEC 60227-1:2007, please see the below excel table:

IEC 60227-1:2007 Clause and Subject	LISUN Model
Clause 4.2.3 Durability	LS-B36
Clause 5.6.3.1 Flexing test for flexible cables	WDT-B42
Clause 5.6.3.2 Bending test for tinsel cord	SW-6
Clause 5.6.4 Flame retardance	RSB-WC
Reference No.4 Heat shock test	HLST-500D
Reference No.5 Pressure test at high temperature	GNGPL-3610-2PA
Reference No.7 Elongation test at low temperature	LS-B40
Reference No.8 Impact test at low temperature	DWC-1
Reference No.1 Tensile strength and elongation at break	PULL-2000KG
Reference No.1.2 Properties after ageing in the air oven	GW-225-400

Part 3 IEC 60502-1:2021 POWER CABLES WITH EXTRUDED INSULATION AND THEIR ACCESSORIES FOR RATED VOLTAGES FROM 1 kV (Um = 1,2 kV) UP TO 30 kV (Um = 36 kV)- Part 1: Cables for rated voltages of 1 kV (Um = 1,2 kV) and 3 kV (Um = 3,6 kV)

LISUN supplies the fully test solutions for the following IEC 60502-1:2021, please see the below excel table:

IEC 60502-1:2021 Clause and Subject	LISUN Model
Clause 17.3 Insulation resistance measurement at maximum conductor temperature	WB2681A
Clause 18.8 Pressure test at high temperature on insulation and non-metallic sheaths	GNGPL-3610-2PA
Clause 18.9 Test on PVC insulation and sheaths and halogen free sheaths at low temperatures	DWC-1
Clause 18.10 Test for resistance of PVC insulation and sheaths to cracking (heat shock test)	LS-B38
Clause 18.11 Ozone resistance test for EPR and HEPR insulation	OTC-150A
Clause 18.15 Fire tests	RSB-WC
Clause 18.19 Determination of hardness of HEPR insulation	LS-B04
Table 15 Tensile Strength	PULL-2000KG

Part 4 Power cables with extruded insulation and their accessories for rated voltages above 30 kV (Um = 36 kV) up to 150 kV (Um = 170 kV) – Test methods and requirements

LISUN supplies the fully test solutions for the following IEC 60840:2011, please see the below excel table:

IEC 60840:2011 Clause and Subject	LISUN Model
Clause 5 Precautions against water penetration in cables	JL-X
Clause 12.5.14 Water penetration test
Clause 8.2 Frequency and waveform of power frequency test voltages	PFM61000-8A
Clause 8.3 Waveform of lightning impulse test voltages	SG61000-5
Clause 10.12&12.4.7&13.2.5 Lightning impulse voltage test
Clause 10.10 Measurement of capacitance	LS6515EN
Clause 12.4.3 Bending test	SW-6
Clause 12.4.6 Heating cycle voltage test	GDJS-015B
Clause 13.2.4 Heating cycle voltage test
Clause 13.3.2.4 Heating cycle test without voltage
Clause 12.5 Non-electrical type tests on cable components and on complete cable and Table 5,7&8
Tensile strength and elongation at break	PULL-2000KG
Pressure test at high temperature	GNGPL-3610-2PA
Clause 12.5.6 Pressure test at high temperature onoversheaths
Cold elongation test at low temperature	LS-B40
Cold impact test at low temperature	DWC-1
Loss of mass in air oven	GW-500
Clause 12.5.4.3 Oven aging treatment
Heat shock test	LS-B38
Ozone resistance test	OTC-150A
Hot set test	RSB-WC
Clause 12.5.13 Test under fire conditions

Part 5 IEC 60189-1:2018 Low-frequency cables and wires with PVC insulation and PVC sheath – Part 1: General test and measuring methods

LISUN supplies the fully test solutions for the following IEC 60189-1:2018, please see the below excel table:

IEC 60189-1:2018 Clause and Subject	LISUN Model
Clause 6.1 Selection, marking and preparation of samples for tensile tests	PULL-2000KG
Clause 6.3 Tensile test
Clause 7.1 Accelerated ageing	GDJS-015B
Clause 7.2 Pressure test at high temperature	GNGPL-3610-2PA
Clause 7.5 Heat shock test	LS-B38
Clause 8.3 Insulation resistance	WB2681A
Clause 8.4 Mutual capacitance	LS6515EN

 

Tags：CD-320PRO , DWC-1 , GDJS-015B , GNGPL-3610-2PA , HLST-500D , JL-X , LS-B04 , LS-B07 , LS-B36 , LS-B38 , LS-B39 , LS-B40 , LS-GWC-1 , LS6515EN , OTC-150A , PFM61000-8A , PULL-2000KG , RSB-WC , SG61000-5 , SW-6 , WB2681A , WDT-1 , WDT-3 , YWX/Q-010