Test Probe D of IEC 61032 – Straight Test Probe

This IEC 61032 Test Probe D (straight design) is built for IP4X protection and electric shock prevention testing of household and similar electrical appliances. It features a 1.0mm-diameter rigid test rod (100mm long) to simulate tool access, paired with a 35mm circular baffle that stops over-insertion into enclosures. The insulating handle (10mm diameter, 100mm length) ensures safe operation, and it applies a precise 1±0.1N thrust—key for verifying hazardous parts stay inaccessible. Note: It has no cable; a cabled version is available for low-voltage testing. Aligned with global standards, it’s reliable for compliance checks.

Standards:

Specifications:
Probe Type: IEC 61032 Test Probe D (straight, no cable for IP4X testing)
Test Rod Diameter: 1.0 mm (rigid for consistent access simulation)
Test Rod Length: 100 mm ± 0.2 mm
Circular Baffle Diameter: 35 mm ± 0.2 mm (prevents excessive enclosure insertion)
Handle Dimensions Diameter: 10 mm; Length: 100 mm
Handle Material: Insulating material (for user safety during testing)
Cable Inclusion: None (cabled version available for low-voltage hazard verification)
Applied Thrust: 1±0.1N (precise force for standard compliance)
Core Function: Verifies IP4X protection; blocks tool access to hazardous live/mechanical parts

Test Procedures:
1. Inspect the probe (rod, baffle, handle) for damage (e.g., bent rod, cracked handle).
2. Place the 35mm baffle flush against the appliance’s enclosure surface.
3. Align the 1.0mm rod with enclosure openings (e.g., vents, gaps).
4. Apply steady 1±0.1N thrust to the rod toward potential hazardous parts.
5. Check if the rod touches hazards or the baffle enters the enclosure.
6. Record whether the appliance meets safety requirements (pass/fail).

Applications:
1. IP4X protection testing of household appliances (e.g., washing machines, coffee makers) per IEC 61032:2021 Figure 4.
2. Electric shock prevention checks for audio/video devices (e.g., soundbars, TVs) per IEC 60065:2021.
3. Access protection verification for luminaire housings (e.g., pendant lights) per IEC 60598-1:2020.
4. UL 60335-1:2023 compliance testing for small kitchen appliances (e.g., toaster ovens).
5. Safety checks for portable electronics (e.g., power banks) to block tool access to internal hazards.

Test Probe D Of IEC 61032 – Straight Test Probe