Foot Probe of EN 60335-2-2 Figure Z101

The EN 60335-2-2 Figure Z101 Foot Probe is a specialized safety tool engineered exclusively for portable heating appliances—such as electric irons, steam generators, and handheld smoothing brushes. It simulates accidental foot contact with the appliance’s base, cord entry points, or lower housing to test two critical safety aspects: protection against electric shock (detecting access to live heating elements or wiring) and structural integrity (ensuring the housing doesn’t crack or expose internal components under foot pressure). Featuring a precision-machined conductive stainless steel foot tip (matching Figure Z101’s exact profile) and a heat-resistant insulated handle, it applies controlled force for consistent, standard-aligned testing. Durable and reliable, it’s essential for manufacturers to meet European and global safety regulations for small heating devices.

Standards:

Specifications:
Tool Type: EN 60335-2-2 Figure Z101 Foot Probe (for portable heating appliance foot-contact safety testing)
Foot Tip Material: Stainless steel (high conductivity, resistance ≤ 0.1Ω; corrosion-resistant; heat-tolerant up to 120°C; shaped to Figure Z101)
Handle Material: Heat-resistant silicone-coated PP plastic (fully insulated, resistance ≥ 100MΩ; ergonomic grip; safe for proximity to heating appliances)
Key Dimensions:
– Foot Tip Length: 120mm ± 1mm
– Foot Tip Width: 40mm ± 0.5mm
– Probe Shank Diameter: 15mm ± 0.3mm
– Handle Length: 180mm ± 3mm
– Total Length: 300mm ± 3mm
Applied Force: 100N ± 5N (standard for portable heating appliances; simulates light adult foot pressure)
Core Function: Tests portable heating appliances for electric shock risks and structural stability under accidental foot contact; complies with EN 60335-2-2 Figure Z101

Test Procedures:
1. Inspect the probe for damage (bent tip, cracked insulation, poor conductivity) and connect the tip to a live-part detection instrument.
2. Power on the portable heating appliance (e.g., electric iron) and set it to a standard operating temperature (e.g., medium heat).
3. Hold the insulated handle and position the foot tip over target areas (appliance base, cord entry, lower housing seams).
4. Apply a steady 100N force to the foot tip, maintaining pressure for 10 seconds.
5. Check for two outcomes: (1) detection signals (indicating contact with live parts); (2) visible housing deformation.
6. Record results: pass if no hazards or damage; fail if either issue occurs.

Applications:
1. Safety testing of electric iron bases (to block foot access to heating elements) per EN 60335-2-2:2020 Figure Z101.
2. Foot-contact checks for portable steam generator lower housings (verifying wiring protection) compliant with IEC 60335-2-2:2020.
3. Testing handheld smoothing brush cord entry points (preventing electric shock) per UL 60335-2-3:2023.
4. Quality control for mini portable heating pads (base structural stability) during manufacturing.
5. Post-production testing of travel-sized electric irons to meet European and global safety standards.

Foot Probe of EN 60335-2-2 Figure Z101

Foot Probe of EN 60335-2-2 Figure Z101